4 Extruders On It    Year 1999

Maximum Web Width:  48.5′ +/-0.25″

Usable Film Width:  43″ – 47″

Nominal Machine Roll Face:  60″

Machine Line Speed:  240FPM

Gear-in Speed:   240 FPM

Adjustable Thread Speed:  Up tp 50 FPM

Acceleration/Deceleration Time:  30 seconds

Process Tension Ranges: 48 – 245 lbs. total

Hand of machine/drive side: Left

Unwind

Maximum Roll Diameter: 84″

Minimum Roll Diameter: 42″ (for splicing)

Maximum Roll Weight: 1000 lbs.

Shaft Size (Coreless): 12″ OD

Web Materials

Polystyrene Foam: 100 – 170 mils

Web Tension Range: 48 to 245 lbs. total

Winder

Maximum Roll Diameter: 86″

Minimum Roll Diameter: 24″

Maximum Roll Weight: 1000 lbs.

Shaft Size (Coreless): 12″ OD

Web Tension Range: 48 to 260 lbs. total

Percent Reclaim Material (Wt): 0

Nom. Discharge Melt. Temp: 450 F. max.

Nominal Thruput Rate (lbs/hr): 250

Blending Requirements (# components): 1

Blending Ratios (%): 100

2.5” Extruder “D”

Type of Feed Material: SBS

Melt Index: 9

Feed Temperature: Ambient 70F

Specific Gravity: 1.0

Feed Material Form: Pellet

Feed Bulk Density: 35 – 38#/3ft

Percent Reclaim Material (Wt): 0

Nom. Discharge Melt Temp.: 330 F max.

Nominal Thruput Rate (lbs/hr): 225

Blending Requirements (# components): 1

Blending Ratios (%): 100

Extruders

Screw Diameter: 2 1/2″

Effective L/D Ratio: 30:1

Screening or Filtration Type: Hydraulic

Adapter Type: Co-extrusion Combining

Die

Type: Slot

Slot Width: 56″

Coating Thickness: 1.8 – 2.8 mils

Extrusion Station #2

Extruders: 2.0″ “E”, 2.5″ “F”

Type of Feed Material: SBS, HIPS

Melt Index: 9, 2

Feed Temperature: Ambient 70F, Ambient 70F

Specific Gravity: TBD, 1.0

Feed Material Form: Pellet, Pellet

Feed Bulk Density: 35 – 38#/3 ft, 35 – 38#/3 ft

Percent Reclaim Material (Wt): 0, 0

Nom. Discharge Melt Temp.: 330F max, 450F max

Idler Rolls                                                                                                                                                                                                                                                                          18” O.D. live shaft rolls with a web wrap of 30 degrees or greater

5” O.D. live shaft aluminum rolls with a web wrap of 30 degrees or less

Minimum height of web above the floor to be 12”

Extrusion Station 1

2.5” Extruder “A”

Type of Feed Material: LLDPE

Melt (Flow) Index: 2

Feed Temperature: Ambient 70F

Specific Gravity: .92

Feed Material Form: Pellet

Feed Bulk Density: 35 – 38#/3 ft

Percent Reclaim Material (Wt): 0

Nom. Discharge Melt Temp.: 450F max.

Nominal Thruput Rate (lbs/hr): 300

Blending Requirements (# components): 3

Blending Ratio (%): 75-90 / 0-20 / 0-

2 ½” Extruder “B”

Type of Feed Material: LLDPE

Melt (Flow) Index: 2

Feed Temperature: Ambient 70F

Specific Gravity: .92

Feed Material Form: Pellet

Feed Bulk Density: 35 – 38#/3 ft

Percent Reclaim Material (Wt): 0

Nom. Discharge Melt Temp.: 450F max.

Nominal Thruput Rate (lbs/hr): 300

Blending Requirements (# components): 3

Blending Ratios (%): 100

2.5” Extruder “C”

Type of Feed Material: EVOH

Melt index: 3

Feed Temperature: Ambient 70F

Specific Gravity: 1.14

Feed Material Form: Pellet

Feed Bulk Density: 35 – 38#/3 ft